IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS, IL 60139--2268
Telephone (800) 551--4423
Facsimile (800) 519--4423
Ins tallation Manual
ICE DISPENSER
D45 and D90
Part No. 91561
August, 1995
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
PRINTED IN U.S.A
Ó IMI CORNELIUS INC; 1992-95
SAFETY PRECAUTIONS
ALWAYS: Disconnect power to the dispenser before servicing or cleaning.
NEVER: Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator
rotation occurs automatically when dis pens er is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To ens ure continued protection and s anitation, obs erve the following:
ALWAYS: Be sure removable lid is properly installed to prevent unauthorized
access to the hopper interior and possible contamination of the ice.
ALWAYS: Be sure the upper and lower front panels are securely fastened.
ALWAYS: Keep area around the dispenser clean of ice cubes.
CAUTION: Dis pens er cannot be us ed with crus hed or flaked ice. Us e of bagged ice that has
frozen into large chunks can void warranty. The dis pens er agitator is not des igned to be an
ice crus her. Us e of large chunks of ice that “jam up” ins ide the hopper will caus e failure of
the agitator motor and damage to the hopper. If bagged ice is us ed, it mus t be carefully and
completely broken into s mall, cube-s ized pieces before filling into the dis pens er hopper.
DESCRIPTION
The D45 or D90 ice dispensers solve your ice and beverage service needs in a sanitary, space saving, econom-
ical way. Designed to be manually filled with ice from any remote ice-making source, these dispensers will dis-
pense cubes (up to 1-1/4? in size), cubelets and hard-chipped or cracked ice.
Table 1. Specifications
Model:
D45
Ice Storage:
45 pounds
Electrical:
120/1/60, 3 Amps
Drain Connection:
Electrical Connection:
Dimensions:
3/4? FPT
6' , 3--Wire Cord with 3--Prong Ground Type Plug
16? W x 22? D x 26--1/2? H
Model:
D90
Ice Storage:
90 pounds
Electrical:
120/1/60, 3 Amps
Drain Connection:
Electrical Connection:
Dimensions:
3/4? FPT
6' , 3--Wire Cord with 3--Prong Ground Type Plug
22? W x 28? D x 30? H
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INSTALLATION INSTRUCTIONS
1. Locate the dispenser indoors on a level counter top. Unpack the four (4) legs and install them into the
threaded holes provided in the bottom of the unit.
2. Connect the 3/4? IPS (or equal) drain line to the 3/4? threaded drain connections at the lower rear of the
unit. This line must pitch downward to an open drain and must contain no traps, or improper drainage will
result.
3. Clean the hopper interior. (See Cleaning Instructions on page 3.)
4. Connect the power cord to a 120 volt, 60 hertz, 3--wire grounded receptacle. All electrical wiring must con-
form to national and local electrical codes.
CLEANING INSTRUCTIONS
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not us e metal s crapers , s harp
objects or abras ives on the ice s torage hopper, top cover and the agitator dis k, as damage
may res ult. Do not us e s olvents or other cleaning agents , as they may attack the plas tic
material.
DISPENSER
1. Clean the ice dispenser interior at least once a month.
2. Lift off agitator assembly and wash and rinse it thoroughly.
3. Wash down the inside of the hopper and top cover with a mild detergent solution and rins e thoroughly to
remove all traces of detergent.
4. Replace the agitator.
5. Sanitize the inside of the hopper and agitator with a solution of 1 ounce of household bleach in 2 gallons of
water.
6. Remove ice chute cover as follows:
A. Flex sides outward to disengage lower pins.
B. Lift ice chute cover to disengage upper pins.
C. Lower ice chute cover down out of unit. NOTE: It may be helpful to twis t cover s lightly.
7. Clean the inside of the ice chute and ice chute cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.
8. Sanitize as described in Step 5.
9. Reverse steps above to reassemble ice chute.
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2
OPERATING INSTRUCTIONS
Fill the hopper with ice and replace the lid. Pushing the dispenser lever will cause ice to flow from the ice chute.
Ice flow will continue until the lever is released. If ice does not dispense, see the TROUBLESHOOTING GUIDE
to find the cause.
NOTE: Us e caution to avoid s pilling ice when filling dis pens er. Immediately clean up any s pilled ice
from filling or operating the unit. To prevent contamination of ice, the lid mus t be ins talled on the unit
at all times .
MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
CLEANING
DAILY (OR AS REQUIRED)
Remove foreign material from the vending area sink to prevent drain blockage.
WEEKLY (OR AS REQUIRED)
Clean the vending area. Check for proper water drainage from the vending area sink.
MONTHLY
Clean and sanitize the hopper interior. (See CLEANING INSTRUCTIONS.)
If the dispenser fails to dispense ice when operated, check that the hopper has ice in it and that power is being
supplied to the unit. If the problem persists, check the following:
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).
2. Observe whether the gate is operating.
After checking the above, refer to the TROUBLESHOOTING GUIDE for possible problem causes and
corrective action.
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91561
TROUBLESHOOTING GUIDE
Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice.
If the unit still does not dispense, check the following chart under the appropriate symptoms to aid in locating
the defect.
Trouble
Probable Cause
Remedy
A. Repair wiring.
BLOWN FUSE OR CIRCUIT
BREAKER.
A. Short circuit in wiring.
B. Defective gate solenoid.
C. Defective agitator motor.
A. No power.
B. Replace gate solenoid.
C. Replace agitator motor.
A. Restore power.
GATE DOES NOT OPEN.
AGITATOR DOES NOT TURN.
B. Bent depressor plate (does not B. Replace depressor plate.
actuate switch).
C. Defective dispensing switch.
A. Defective gate solenoid.
C. Replace dispensing switch.
A. Replace gate solenoid.
GATE DOES NOT OPEN OR
IS SLUGGISH. AGITATOR
TURNS.
B. Weak gate spring.
B. Replace gate spring.
C. Excessive pressure against
gate slide.
C. Reduce pressure against gate
slide.
GATE OPENS. AGITATOR
DOES NOT TURN.
A. Ice solidified in hopper.
A. Break up ice in hopper.
B. Defective agitator motor.
B. Replace agitator motor.
C. Defective capacitor (D90 only). C. Replace capacitor.
ICE DISPENSES
CONTINUOUSLY.
A. Stuck or bent depressor plate
(does not release switch)
A. Replace depressor plate.
B. Defective dispensing switch.
C. Improper switch installation.
A. Blocked drain.
B. Replace dispensing switch.
C. Properly install switch.
A. Open drain.
SLUSHY ICE. WATER IN
HOPPER.
B. Unit not level.
B. Level unit.
C. Poor ice quality due to water
quality or ice maker problems.
C. Clean hopper, then replace ice.
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4
15 7/8-IN.
12 5/8-IN.
1 5/8-IN.
1 5/8-IN.
D45
18 9/16-IN.
OUTLINE
OF UNIT
21 25/32-IN.
3/4-DIA. (4)
22-IN.
1 1/8-IN.
19 3/4-IN.
1 1/8-IN.
D90
16 1/4-IN.
OUTLINE
OF UNIT
27 23/32-IN.
3/4-DIA. (4)
FIGURE 1. MOUNTING TEMPLATES
5
91561
ICE LEVEL SIGNAL
GROUND
GRN
L
N
OPTION
T’STAT LIGHT
LIGHTED DISPLAY
OPTION
1
2
WHT
BALLAST
LIGHT
BLK
BLK
WHT
STARTER
WHT
GATE
SOLENOID
1 1/4 AMP TIME
DELAY FUSE
RED
WHT
TERMINAL
BOARD
RED
AGITATOR
MOTOR
RED
PORTION
TIMER
PORTION
CONTROL
OPTION
CAPACITOR
D90 ONLY
SW
TD
OR RED
DISPENSE
BLK
DISPENSE
SWITCH
SWITCH
WHT
TO
RED
BLK
TERMINAL
BOARD
SERVICE INFORMATION
ELECTRIC SHOCK HAZARD. DISCONNECT
POWER BEFORE SERVICING UNIT.
DANGER!
7
8
SOLENOID ADJ USTMENT
WHEN REPLACING SOLENOID,
ADJUST TO 7/8 AS SHOWN
BEFORE TIGHTENING
MOUNTING SCREWS.
FIGURE 2. WIRING DIAGRAM
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6
22
4
3
5
2
1
4
22
6
19
18
20
8
22
21
16
15
14
11
10
17
19
13
12
9
7
FIGURE 3. SOLENOID ASSEMBLY -- EXPLODED VIEW AND PARTS LIST
Index
No.
Part No.
Qty.
Name
1
2#
3
21493
31551
70171
70121
50752
50789
70423
10080
10081
50754
21492
70043
70422
70263
70048
70066
10077
30227
50305
21592
70433
51088
70438
1
1
Solenoid Mounting Plate
Solenoid Service Kit
8--32 x 3/8 Phil Tr HD Screw
No. 8 Lockwasher
Isolator
2
4
2
5
3
6*
7*
8*
9
2
Bumper Assembly
Cotter Pin
1
1
Gate Lift Rod
1
Gate Lift Rod Bushing
Gate Arm Bearing
Gate Lift Arm
10
11
12
13*
14
15
16
17
18
19
20*
21*
22
----*
1
1
1
Flatwasher
1
Spring
1
1/4-20 x 3/4 Hex Hd Screw
1/4 Lockwasher
1/4 Flatwasher
Pivot Bearing
1
1
1
1
1/4 Quick Connect Tab
Lubricant
----
1
Solenoid Linkage Pin
Retainer Ring
2
----
----
Loctite
Rebuilding Kit
NOTE: * Parts s upplied with rebuilding kit.
# 31551 s olenoid s upplied with items 20 & 21.
7
91561
10
CUP ACTIVATED
7
8
3
2
10
PUSH LEVER
7
8
4
5
FIGURE 4. DISPENSING LEVERS AND SWITCHES
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PARTS LIST
Item
1
Des cription
Gate Slide
Part No. D45
214910
215150
22644
27126
27107
21517
30895
31007
70847
23062
31106--1
50454
50481
50748
50750
53015
53016
51891
70426
70419
90295
90615
91559
----------
Part No. D90
214910
215150
22644
27126
27107
21629
30895
31007
70847
23062
31112--1
50454
50481
50791
50793
53015
53016
51891
70441
70419
90295
90788
91560
30774
31093
70438
2
Depressor, Cup Activated
Depressor Retainer (for 21515)
Depressor Push Lever
Depressor Retainer (for 27126)
Agitator
3
4
5
6
7
Dispense Switch
Switch Boot
8
9
Switch Spacer
Foam Shield
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Agitator Motor
Motor Shaft Seal
Motor Gasket
Lid
Sink
Ice Chute, Back Section
Ice Chute Cover
Gate Gasket
Sink Grill
Leg
Cleaning Label
Wiring Diagram
Front Label
Capacitor
Solenoid Assembly (see page 7)
Rebuilding Kit (see page 7)
31093
70438
9
91561
IMI CORNELIUS INC.
ONE CORNELIUS PLACE
ANOKA, MN. 55303--6234
TELEPHONE (800) 238--3600
FACSIMILE (612) 422--3232
WARRANTY
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un-
der normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country,
please write, Fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model num-
ber and the date of purchase.
IMI Cornelius Offices
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91561
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CORPORATE HEADQUARTERS:
Remcor Incorporated
500 Regency Drive
Glendale Heights, IL 60139
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